Zirconia block Engraving and Milling Machine

Zirconia block Engraving and Milling Machine
1. Zirconia block engraving and milling machine is a CNC processing equipment designed for high-hardness materials (such as zirconia ceramics, metal alloys, etc.), combining engraving and milling functions. It uses high-speed spindles, precision tools and CNC systems to achieve high-precision processing of complex geometric shapes, especially suitable for precision manufacturing of high-hardness and high-wear-resistant materials such as zirconium blocks.

2. Core technical features
High-precision processing capabilities, using micron-level CNC systems and servo motor control, can achieve ±5μm processing accuracy, meeting the needs of medical implants, optical devices and other fields with extremely high dimensional accuracy requirements.
Equipped with automatic tool setting and automatic measurement functions to reduce manual intervention errors.
High efficiency and high-speed cutting, high-speed spindles (usually up to 24,000-60,000 RPM) combined with diamond or cubic boron nitride (CBN) tools, significantly improve cutting efficiency and shorten processing cycles.
Multi-axis linkage technology (such as five-axis linkage) supports one-time molding of complex surfaces.
Intelligence and automation, integrated CNC programming system, supports full automation from digital model design to processing path generation, and improves processing flexibility.
It has intelligent monitoring function, real-time detection of parameters such as tool wear and temperature change, and optimizes processing stability.
Adaptability and surface quality control, by optimizing cutting parameters (such as feed speed and cutting depth), reduce processing heat accumulation, avoid burning or cracking of zirconium block surface, and ensure surface roughness below Ra0.2μm.
Support dry and wet processing modes to adapt to different working conditions.

3. Application fields
Titanium Blank, Zirconia Block, PMMA, Wax, Peek
Used to process key components such as engine turbine blades, bearings, and sealing rings made of zirconia ceramics.
It can process medical devices such as artificial joints and dental restorations made of zirconia ceramics.

4. Processing process example
1. Digital modeling, use CAD software to design a three-dimensional model and convert it into G code.
2. Material preparation, select high-purity zirconium blocks and install special fixtures.
3. Parameter setting, adjust the spindle speed, feed speed, etc. according to the material characteristics.
4. Processing and monitoring, real-time monitoring of tool status, and adjustment of paths to avoid errors.
5. Polishing, cleaning and precision testing (such as three-coordinate measurement).